Steel Ball lapping Machine (horizontal)

Detailed Product Description

Major Specification and Parameter

The diameter of steel ball          φ3 ~φ25.4 mm

The size of lapping plate   (OD×ID×Thickness)        800×440×50 mm

The max distance between two lapping plates    80 mm

The max moving distance of rotating plate     200 mm

The max working pressure                   60 KN

The max capacities of feed plate              250 kg

The rotate speed of lapping plate          5~40 r/min

The rotate speed of feed plate        0.02~0.275 r/min

The main motor             5.5kw  → 1:27(reducer)

The motor of feed plate      0.75kw  → 1:17(reducer)  → 1:31.5(reducer)

The motor of oil pump for main cylinder      Y100L-6  1.5kw 935r/min

The motor of corrector oils pump             Y801-4  0.55kw 1430r/min

The main size     (length×width×height)           2850×2650×1580 mm                         

Net weight                               9500kg                                      

Main Features

This machine is designed specially for steel ball factories, to lap or super-lap the steel ball with diameter range from &3 to &25.4mm.Its always used in lapping process I and process II, with high stability and productivity. Its the ideal equipment for grade G5G10, Z₂-Z₃ middle and small-sized steel ball.

1)      Designed with a horizontal spindle and a vertical axle, level feed plate. The eccentric pressure is applied by three evenly and eccentric cylinders on the stationary plate site, while the       stationary plate is still. When the pressure is applied, the 3 pistons pull the spindle box synchronously to move axially along the line guide. Fulfilling the forward, load pressure, lapping, backward functions. The rotary accuracy of spindle and the moving accuracy of spindle box are relatively independent, with the evenly and stable pressure on lapping plate. This machine has high accuracy, good rigidity, low vibration, good anti-seismic and high precision keeping features, etc.

2)      The main drive and the feed plate control system adopted AC transducer, with high stability and reliability.

3)      The hydraulic drive is loaded permanently with a pressure-limited variable oil pump to load and hold pressure. The pressure is stable and reliable. Its useful to decrease the spherical error and the diameter error of lot production, and to reduce the roughness of ball surface and the ball vibration value.

Note:

Patent No.2005201119809